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Home > Blog > The Challenge of Making Stainless Steel Drinking Cups: From Craftsmanship to Market

Release Time : 2025/03/10

Publisher : CHAIN CHUAN YOU

The Challenge of Making Stainless Steel Drinking Cups: From Craftsmanship to Market

  • 1. Taking Xiaomi's "Lightning Yellow" Stainless Steel Cup as an Example
  • 2. Material Selection: Food-Grade 304 Stainless Steel
  • 3. Xiaomi's New Direction in Stainless Steel Cup Coating: Food-Grade Spray Paint
  • 4. Pros of Food-Grade Spray Paint Coating
  • 5. Cons of Food-Grade Spray Paint Coating
  • 6. Product Limitations
  • 7. Aesthetic vs. Practicality: The Hidden Hygiene Issues of Rolled Rim Design
  • 8. Conclusion: From Best-Selling Products to Redefining Industry Standards
1. Taking Xiaomi's "Lightning Yellow" Stainless Steel Cup as an Example

In early March 2025, Xiaomi launched its "Lightning Yellow" stainless steel drinking cup. Priced at just ¥29.9 (about $2.1/cup) and designed with an eco-friendly concept, it quickly became a hot item. This cup, which matches the "Lightning Yellow" color of Xiaomi's SU7 Ultra electric sports car, sold out soon after it was released. Its price on the second-hand market even soared to ¥198.0  (about $13.8/cup). It has become another viral hit after Xiaomi's car.


However, behind its popularity lies the high difficulty of stainless steel processing and the complex game in the industry chain. This 350ml drinking cup may look simple, but it faces many technical challenges in material selection, forming process, and surface treatment. In fact, it is a microcosm of the industry's technological upgrade.


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2. Material Selection: Food-Grade 304 Stainless Steel

The Xiaomi drinking cup uses food-grade 304 austenitic stainless steel (also known as 06Cr19Ni10). It has a nickel content of 8%-10.5% and a chromium content of 18%-20%. This makes it really good at resisting rust and easy to work with. However, the material's high plasticity (it can stretch a lot), low thermal conductivity (it doesn't transfer heat easily), and tendency to harden during processing make it harder to work with from the start.


For example, when 304 stainless steel is pressed and stretched, its high stretchability can cause the cup walls to be uneven in thickness. To fix this, we need very precise mold designs and multiple stretching steps to make sure the walls are even (about 0.5-1.0mm thick). Also, the amount of impurities like sulfur and phosphorus in the material must be kept below 0.03%.

3. Xiaomi's New Direction in Stainless Steel Cup Coating: Food-Grade Spray Paint

Xiaomi's stainless steel cups with a paper-like coating have caught the industry's attention recently. Based on the product's features and the trend toward eco-friendliness, it is believed that Xiaomi is using food-grade spray paint instead of traditional electroplating or sandblasting. This choice fits Xiaomi's brand promise of "healthy and safe" and meets the chemical safety needs for drinking directly from the cup. Here's a closer look at the food-grade spray paint process:

4. Pros of Food-Grade Spray Paint Coating

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Pros
  • Enhanced Safety: Food-grade spray paint must pass certifications from the FDA (U.S. Food and Drug Administration) or GB 4806 (China's food contact material standard). This means the coating has no lead, cadmium, or other toxic chemicals. Even if the cup's rim touches your lips or your hands touch it a lot, it won't harm your health.
  • Eco-Friendly Process: Unlike traditional electroplating, food-grade spray paint doesn't use toxic chemicals like cyanide or chromic acid. The wastewater and exhaust gases from production are easier to treat. This aligns with Xiaomi's "low-carbon and circular" philosophy.
  • Better Color and Adhesion: Using nano-spray technology, the paint can stick evenly to the stainless steel, giving bright colors like "Lightning Yellow." The coating bonds tightly with the 304 stainless steel base, making it more resistant to fingerprints and scratches than regular sandblasting.
5. Cons of Food-Grade Spray Paint Coating

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  • Higher Cost and Complexity: Food-grade paint costs more (about 2-3 times the price of regular paint). The spraying must be done in a dust-free room and goes through multiple curing steps (like UV light curing or high-temperature baking). This raises production costs by about 15%-20%.
  • Limited Heat Resistance: Although 304 stainless steel can handle temperatures up to 120°C, most food-grade paints may soften or change color if they stay in contact with temperatures above 80°C for a long time. If boiling water is poured in, the outside coating might separate slightly from the steel due to heat expansion.
  • Risk of Wear Over Time: Frequent washing or scratches from hard objects can cause the coating to peel off in some areas, affecting the cup's appearance. Since Xiaomi's cup doesn't have a double-layer structure, cleaning the inside might accidentally damage the outside coating.
6. Product Limitations

(1) Carbonated Drinks: A Double Restriction from Base Material and Coating

Hidden Risks of No Inner Coating: The inner wall of Xiaomi's cup is not coated with a protective layer. When 304 stainless steel comes into direct contact with acidic liquids, such as phosphoric acid and citric acid in carbonated drinks, it can cause pitting corrosion. Over time, this may lead to rust stains.


Indirect Risks of the Outer Coating: If liquid splashes outside the cup, the residual acid can seep into the gaps between the coating and the stainless steel, worsening the corrosion.


(2)  Boiling Water Restrictions: A Thermodynamic Contradiction.

Different Thermal Expansion Rates: Stainless steel and the spray paint coating expand at different rates. Sudden temperature changes, like pouring boiling water, can create stress cracks at the interface, causing the coating to bubble or peel off.


Safety Concerns: The cup is made in one piece without an insulating layer. When boiling water is added, the rim temperature rises quickly, posing a risk of burning the mouth when drinking directly.

7. Aesthetic vs. Practicality: The Hidden Hygiene Issues of Rolled Rim Design

Xiaomi's stainless steel cup mimics the rolled rim design of disposable paper cups (with the cup's edge curled outward). While this design enhances visual appeal and holding comfort, it creates a major cleaning challenge over long-term use:

The major cleaning challenge of Xiaomi's Cups
  • Structural Dead Corners Trap Dirt: The rolled rim creates a circular gap that easily holds liquid, dust, or coffee stains. This is especially true at the inner edge of the cup where it meets the rim. Normal rinsing can't clean it thoroughly. Over time, this can lead to bacteria growth or bad smells.
  • Safety Concerns: The cup is made in one piece without an insulating layer. When boiling water is added, the rim temperature rises quickly, posing a risk of burning the mouth when drinking directly.
8. Conclusion: From Best-Selling Products to Redefining Industry Standards

The popularity of Xiaomi's stainless steel cup proves that there is a strong market demand for "eco-friendly design." However, its rolled rim design and limitations in coating durability also show the challenge of balancing biomimetic design (imitating real-life objects) with long-term practicality. For CCY, this is both a challenge and an opportunity—we see more possibilities for innovation in stainless steel structures. By breaking through in surface treatment technology, CCY can also help the next generation of stainless steel daily products evolve toward the standard of being "eco-friendly and easy to use.

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Catalogs

  • 1. Taking Xiaomi's "Lightning Yellow" Stainless Steel Cup as an Example
  • 2. Material Selection: Food-Grade 304 Stainless Steel
  • 3. Xiaomi's New Direction in Stainless Steel Cup Coating: Food-Grade Spray Paint
  • 4. Pros of Food-Grade Spray Paint Coating
  • 5. Cons of Food-Grade Spray Paint Coating
  • 6. Product Limitations
  • 7. Aesthetic vs. Practicality: The Hidden Hygiene Issues of Rolled Rim Design
  • 8. Conclusion: From Best-Selling Products to Redefining Industry Standards

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